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Double Stations BLDC Motor Winding Machine

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Double Stations BLDC Motor Winding Machine

Brand Name : XINGTE

Model Number : XT-02D

Certification : CE,IOS9001,KC,ISO45001,ISO24001

Place of Origin : CHINA

MOQ : 1

Price : negotiable

Payment Terms : L/C, T/T, D/A, D/P

Supply Ability : 2.000 sets per year

Delivery Time : 30-40 working days

Packaging Details : Wooden case

Name : Dual Stations stator Needle Winding Machine

Application : BLDC motor stator winding machine

Function : Motor Stator Winding

Weight : 650KGS

Dimensions : (L)1500 *(W)680*(H)1990 mm

After-sales service provided : engineers available to service machinery overseas, Online Video technical support

Voltage : 380v 50/60HZ

Warranty : 12 Month

Winding speed : Max.1200 RPM

winding method : needle winding

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Double Stations BLDC Motor Winding Machine
Product Overview

The double stations motor stator coil winding machine is designed for BLDC motor manufacturing, featuring a dual-station configuration for multi-pole stator coil winding. Each operational cycle simultaneously winds 2 stators, requiring only manual loading. The machine automatically clamps the mold, reducing labor intensity and significantly enhancing production efficiency.

Multiple tap settings (configurable via screen), wire clamping, and wire cutting functions are integrated into the winding process. Slot count and turn numbers can be programmed through the human-machine interface. Constructed with anodized aluminum alloy and imported acrylic protection, the system employs PLC electrical control with servo motor operation for exceptional safety and reliability.

Applications

This BLDC needle winding machine is particularly suitable for:

  • Range hood motors
  • Hair curler motors
  • Servo motors
  • Brushless household motors
  • Stepper motors
  • Fan motors and ceiling fan motors
  • Bladeless fan motors
  • Brushless power tools
  • Brushless medical equipment
  • Inverter washing machine motors
  • Inverter cleaner motors
  • Various other BLDC/brushless motor types
Functions & Characteristics
Multi-Pole Winding Design

Engineered for multi-pole BLDC stator coil winding with manual loading/unloading and automated clamping, winding, and shearing operations.

Robust Construction

Features thickened 4080 aluminum profile frame and cast iron table plate for vibration absorption, ensuring minimal vibration at high speeds.

Stable Tooling System

Tooling and fixture components utilize downward positioning for stable and reliable tightening performance.

Efficient Wire Handling

Compact wire clamping and cutting structure completes both actions simultaneously for optimal efficiency.

Quick Adaptation

Rapid switching between stator and winding parameters via HMI for different stator requirements.

Fast Changeover

Quick tooling change-over capability (20 minutes with operator proficiency).

Complete Protection

Full aluminum alloy protective housing for equipment safety.

Advanced Control

PLC control system with comprehensive fault display capabilities.

Optimal Wire Tension

Ensures moderate wire tightness to prevent injury or breakage during operation.

Safety Compliance

Equipment safety specifications meet CE standards.

Winding Technology
Double Stations BLDC Motor Winding Machine

The stator remains stationary during the winding process. All needle movements are motorized, programmable, and managed in direct drive mode (eliminating cam systems, belts, and lead screws).

Double Stations BLDC Motor Winding Machine
Compatible Stator Types:
  • Inner straight slot stators
  • Inner skewed slot stators
  • Outer stators with straight and skewed slots
Technical Specifications
Model NumberXT-02D
Wire Diameter0.1 - Ø1.6mm
Stator Outer DiameterMax 106mm
Stator Inner Diameter10mm
Stator Stack Thickness150mm
Winding MethodNeedle Winding
Winding Stations2 Stations
Power6KW
Power SupplyAC380V, 50/60Hz
Air Pressure> 0.6Mpa
Winding Speed1200Rpm
Machine Dimensions(L)1500 × (W)680 × (H)1990 mm
Gross Weight600KGS
About XINGTE
Experience

Established in 2007 with over 17 years of R&D experience in coil winding technology.

Plant Size

Headquartered in Shenzhen with factory area exceeding 30,000 square meters, ensuring strong production capacity.

Service

Over 230 technical service and after-sales staff with worldwide service points for worry-free support.

Patents & Certificates

120+ patents and related certifications obtained.

Production Capacity

600+ experienced employees ensuring production capacity and fast delivery.

Technology

130+ experienced engineers ensuring strong R&D capability and customization capacity.

Product Range
  • Motor stator, rotor, and related coil winding machines
  • Transformer-related product coil winding machines
  • Voice coil-related product winding machines
  • Inductor coil winding machines
  • Customized fully automatic production lines for motor, speaker, and transformer manufacturing
Facility & Equipment
Double Stations BLDC Motor Winding MachineDouble Stations BLDC Motor Winding MachineDouble Stations BLDC Motor Winding Machine
Stator Coil Samples
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Order Process
Double Stations BLDC Motor Winding Machine
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Double Stations BLDC Motor Winding Machine

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